eCoolCon - Coolant Conditioning
In the development of e-motors and batteries, extensive tests have to be performed, in which a precise control of the test object temperature is very important. Additionally the flow of the cooling fluid and the cooling fluid pressures have to be controlled in narrow ranges. This is realized by the ENORISE eCoolCon which is specially developed for testing e-motors and batteries.
Discover the eCoolCon, ENORISE coolant conditioning system developed for high accuracy temperature, pressure and flow control in a temperature range from -40 °C up to 150 °C combined with two independent cooling and heating circuits.
The automatized filling and draining function allow for fast and clean test object handling.
Features
- Highly accurate temperature control in the range of -40 °C up to 150 °C
- Two separate circuits
- Temperature, pressure, and flow controlled by three controller for both circuits separately
- Automatic leak test before filling the test objects
- Highly accurate volume flow control from 2 l/min to 100 l/min
- Reproducible test results due to high temperature constancy
- Simple and fast installation
- High functional reliability through use of proven components
Automatic filling and draining function
Red flow: Return flow is routed through the coolant reservoir to settle and degas the air-coolant mixture before coolant re-enters the pump circuit.
Blue flow: For automatic filling process, coolant is pumped from the coolant reservoir into the test object circuit.
- Low coolant consumption
- No handling of hot media by operators
- No time-consuming manual draining
Automatic draining procedure
Benefits of Automatic Coolant Draining in eCoolCon Test Bench Applications
Automatic filling and draining of the test objects
- Coolant is stored in the eCoolCon and reused for next test object
- Very small residual coolant remains in the test object (< 50 ml)
- Low coolant consumption
- No handling of hot media by operators
- No time-consuming manual draining
- Pressure adjustable (normally about 2 bar)
Technical Features of the eCoolCon Automatic Coolant Draining Procedure
- Highly accurate temperature control in the range of -40 °C up to 150 °C
- Highly accurate volume flow control from 2 l/min up to 100 l/min
- Two separate circuits
- Temperature, pressure, and flow controlled by three controller for both circuits separately
- Reproducible test results and process control due to high temperature constancy
- High functional reliability through use proven components
Leak check
Benefits of Integrated Leak Check in eCoolCon Coolant Conditioning Systems
- Perfectly integrated into the assembly process of the test object
- Automatic leak test without any additional tools / devices via eCoolCon
- Time for leak test adjustable (1 minute up to 24 hours)
- Pressure adjustable (normally about 2 bar)
- Automatic filling process can be started immediately after leak test
- No operator interaction for leak test
Use ENORISE eCoolCon for
- Development and testing of e-axles
- Development and testing of hybrid drive trains
- Development and testing of batteries
Advantages
- Reduce test cells time
- Simple operation and low maintenanceWide range of application
- Excellent price - performance ratio
- Very accurate temperature, pressure and flow con-trol in the test object
- High operational reliability due to usage of well proven components
Contact our eCoolCon experts
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